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THE DOSSERT MICON |
The Dossert MICON is the basic element of a connector assembly for joining 2 to 18 or more
electrical cables where a fully insulated, watertight electrical connection is required.
It is essentially a pre-insulated bus bar to which cables are connected by means of
mechanical cable receptacles in such a manner as to facilitate insulating the joints and
making future changes. Its use lies mainly with secondary distribution networks but is not
limited to this application. Use of the MICON eliminates considerable field labor. More
reliable connections are obtained as cable crotches are eliminated.
The body of the MICON is a copper bus bar of hard drawn high strength copper having an
electrical conductivity of not less than 98% I.A.C.S. The bar is of hexagon shape having
drilled and tapped holes with contact faces at each outlet position. The bus or core of
the connector is covered with a high quality molded rubber insulation without seams and
with a minimum insulation thickness of 0.220 inches. Holes in the insulation with molded
tubular projections are provided at each outlet position. The cable receptacle, either
type MA or CKS is inserted through the tubular projection and screwed into the bus core
making contact on the threads and on the contact face. The tubular projections permit easy
taping with a simple winding motion and, this can be done directly over the cable
receptacle or over a telescoping sleeve.
The component which attaches the cable to the MICON is called the cable receptacle. The
most popular type, is type NA which is a mechanical connector that is screwed into the
body of the MICON and which receives and connects the cable. The cable clamping element is
a tapered sleeve which compresses on the conductor as it is driven into the matching
tapered hole in the body of the connector as the gland nut is tightened. There is a
tremendous overall mechanical advantage in this connector because of the compounding of
the mechanical advantage in the screw of the gland nut with the low angle taper of the
sleeve. The result is an extremely secure and reliable joint.
The tapered sleeve is slotted in such a way to provide minimum resistance to compression
and to assure even radial contact pressure on the conductor. The slots are numerous and of
narrow width so that a single strand cannot be caught in a slot and prevent proper
compression. The inside of the tapered sleeve has carefully designed serrations for
maximum efficiency electrically and mechanically. Each sleeve is used for one conductor
size only. A broad range of conductor sizes are available and only the tapered sleeve need
be changed to accommodate a cable within the range of conductor sizes for a given MA unit.
To install the type MA cable receptacle it is necessary to connect the MA body to the
MICON. This is accomplished by inserting the threaded stud of the MA body into the tapped
hole in the MICON id tightening with an ordinary wrench. The cable is then connected to
the cable receptacle. This is usually done by placing the gland it and the tapered sleeve
on the conductor after the insulation has been stripped. The end of the conductor is then
placed in the socket and the gland nut is tightened. It is very important that the tapered
sleeve be positioned flush with the end of the conductor. If space does not permit this
method of assembly the tapered sleeve and gland nut can be assembled in the connector and
the gland nut screwed in ntil it is just finger tight. Then the end of the conductor is
placed in the socket and the tapered sleeve. The cable is measured so that the end will
come flush with the end of the tapered sleeve. 'he gland nut is then tightened with a
wrench.
An alternate method of connecting the cable to the MICON is by use of the type CKS
compression cable receptacle. Similar to the type MA receptacle, the type CKS has a
threaded stud which screws into the MICON body. The other end, however, is a compression
sleeve in which the cable is inserted and indents made with a standard compression tool.
As with all other compression connectors the type CKS cable receptacle cannot be reused or
readjusted after the indents have been made.
The MICON is furnished in six basic styles - MC, MCA, MCB, MCC, MCD,, and MCE each with
current ratings of 1500, 2000, 2500, and 3000 amperes. The ampere ratings are based upon
the maximum current permitted to pass through the minimum cross section of the MICON
conducting body. The minimum cross section of the MICON would constitute that section
which would be formed if one were to take a saw cut directly across the MICON at the
center of one of the outlet positions. By proper orientation of the line and load cables,
current carrying capacities considerably greater than the ampere ratings of the MICON can
be obtained. The ideal arrangement of cables would be to have a line cable feed an outlet
and have a load cable, on the same center line but in the directly opposite, adjacent
outlet, conducting current away from the MICON connector. Any arrangement approximating
this arrangement will still permit a current carrying capacity in excess of the MICON
rating. The least desirable arrangement would be to have the feeder and load cables
oriented in such a manner so as to cause
total current to pass through the minimum cross section of the MICON. Under such an
arrangement the total current must not exceed the MICON rating.