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MICON INSULATION |
All of the MICON types of multi-outlet insulated connectors are
manufactured with a fully molded insulation. The standard insulating material is Mypar, or
compound type GA-20. Mypar is a special compounded rubber base insulation designed to
resist the deteriorating effects of oils, sulphurous and organic gases as well as seepage
water containing the types of contaminates found in sewer systems. Mypar has been chosen
as the general insulation for the MICON connectors be cause of the following beneficial
qualities:
1. High dielectric strength
2. High mechanical strength
3. High resistance to abrasion
4. Good resistance to action of alkalis
5. Good resistance to moderately concentrated solutions of common acids.
6. Relatively high resistance to deteriorating effects
of oil. Will withstand occasional immersion in oil
without any deleterious effects.
7. Long age of life under normal operating temperatures
found in underground systems. Like any rubber bearing
compound the life expectancy of Mypar is reduced at
elevated temperatures. Mypar can be raised to approx-
imately 950C before deterioration will occur at an
accelerated rate. Mypar maintains a relatively stable
Durometer hardness throughout its normal temperature
operating range. At extremely low temperatures
(approximately 0°C) Mypar will become more rigid but
will maintain an adequate degree of flexibility.
There are applications where MICON connectors are subject to frequent immersion in waters
containing relatively large amounts of oil or higher concentrations of acids, alkalis, and
hydro-carbons. For these applications Myprene, or compound GA-62 is recommended as the
insulating material. Myprene is a neoprene base compound with extremely high resistance to
oil or acid contaminated water. In addition can be used at temperatures up to 145°C for
periods of short duration
without any measurable deterioration.
The specifications and minimum physical properties of both compounds are presented in
tables A and B.
TABLE A SPECIFICATION FOR MYPAR INSULATION |
ELECTRICAL CONNECTORS
MYPAR (Compound GA-20) is the standard rubber insulating compound used on all of the MICON
connectors, accessories and special modifications.
(1.) Rubber Content ------------- 60% by weight
(2.) Specific Gravity ----------- 1,16
(3.) Durometer Hardness --------- 55
(4.) Water absorption after immersion in water at 70OF for 24 hours
--------------- 0.23%
(5.) Tensile Strength ----------- 3000 lbs. per sq. in.
(6.) Elongation at Rupture ------ 550%
(7.) Modification of Properties after immersion in ASTM
oil #1 for 48 hour period at 70OF
Tensile Strength ----------- 1.3% Loss
Elongation at Rupture ------ Zero
Volume Swelling ------------ 5% Gain
Durometer Hardness --------- Minus 1
(8.) Modification of Properties after 96 hour
oxygen bomb test at 1580F
Tensile Strength ----------- 14.4% Loss
Elongation at Rupture ------ 17.9% Loss
Durometer ------------------ Plus 3
(9.) Electrical Characteristics of Insulation as molded on connector (a.)
Effect of rising voltage breakdown test showed 2000 ampere capacity type MC MICON to run
between 35 and 40 KV. Test run dry with MICON covered with powdered zinc. (b.) Effect of
rising voltage breakdown test with same size connector immersed in a 3% Saline solution at
70OF average temperature showed MICON breakdown voltages to run 15 - 18 KV after 30 weeks.
TABLE B SPECIFICATION FOR MYPRENE INSULATION |
MYPRENE (Compound GA-62) is the neoprene insulating compound used when
specified in place of MYPAR for more severe applications on MICON connectors, accessories
and special modifications.
(1.) Rubber Content ------------- None
(2.) Naoprene Content ----------- 52% neoprene by weight
(3.) Specific Gravity ----------- 1.35
(4.) Durometer Hardness --------- 60
(5.) Water absorption after immersion in water at 70°F for 24 hours
-------------- 1.12%
(6.) Tensile Strength ----------- 2500 lbs. per sq. in.
(7.) Elongation at Rupture ------ 400%
(8.) Modification of Properties after immersion in ASTM oil #1 for 48
hour period at 70°F
Tensile Strength ----------- 19% Gain
Elongation at Rupture ------ 7% Gain
Durometer Hardness --------- Minus 1
Volume Swelling ------------ 1.8% Gain
(9.) Modification of Properties after 96 hour oxygen bomb test at 158°F
Tensile Strength ----------- 11.9% Loss
Elongation at Rupture ------ 14% Loss
Durometer Hardness --------- Plus 8
(10.) Electrical Characteristics of insulation as molded on connector (a.) Effect of
rising voltage breakdown test showed 2000 ampere capacity type MC MICON to run between 20
and 25 KV. Test run dry with MICON covered with powdered zinc. (b.) Effect of rising
voltage breakdown test with same size connector immersed in a 3% Saline solution at 70°F
average temperature showed MICON breakdown voltages to run between 12 and 17 KV.